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When Exact Parts Disappear: A Controlled Alternate-Source Method

How to separate exact replacement, approved alternate, functional replacement and redesign routes.

BSE TECHNICAL NOTE

When Exact Parts Disappear: A Controlled Alternate-Source Method

An alternate should not be treated as equivalent merely because it fits physically or has a similar description.

The evaluation should consider electrical, mechanical, environmental, software/firmware, documentation and lifecycle implications relevant to the application.

The practical routes are usually exact replacement, approved alternate, repair/overhaul, or functional replacement/redesign.

Practical checklist

  1. Confirm the exact identity
  2. Determine why the exact source is unavailable
  3. Define equivalence criteria
  4. Compare four response routes
  5. Document deviations before approval
Application note: This public guidance is intended to improve requirement quality. Final technical, contractual and compliance decisions remain specific to the project and end-user criteria.
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